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Plant engineering for the insulation industry
The insulation industry is crucial for energy efficiency and sound insulation. IFA Technology offers customized systems for the precise weighing, mixing and dosing of raw materials such as binders and resins.
Our automated systems are specialized in mineral, natural and synthetic insulation and guarantee high-quality products under extreme conditions. Reaction plants with heating and cooling systems control precise chemical processes, especially for EPS, XPS, PUR and PIR. The efficient process water treatment saves resources and reduces environmental pollution.
- Over 20 years of experience: production of plants for binder processing and process water treatment
- Global presence: systems installed worldwide in the USA, Europe, the Middle East and Malaysia
- Maximum efficiency: Ensuring top performance in the production of insulation materials
Insulating materials production plants
IFA Technology offers customized weighing, mixing and dosing plants for the insulation industry that meet the highest efficiency standards. The systems enable precise mixing and dosing of binders, treatment of process water and production of mineral wool, EPS, XPS, PUR and other insulation materials. Flexible, robust and automated, they optimize production processes and increase both product quality and energy efficiency.
Binder mixing plants
We offer special mixing systems for the precise mixing of binders and other liquid raw materials used in the production of insulation materials. These ensure a homogeneous mixture, which is essential for the quality of the end product.
Binder dosing plants
Dosing plants guarantee precise metering of the binders, resins and other additives needed for the production of synthetic, mineral and natural insulating materials.
Silo and tank farms
For the storage and transportation of liquid and powdered raw materials, silo and tank systems provide a consistent supply to the production lines and ensure continuous and efficient manufacturing.
Reaction plants with heating and cooling systems
For synthetic insulation materials such as EPS, XPS, PUR and PIR, which optimize chemical reactions under controlled conditions and ensure the desired product properties.
Process water treatment
Our process water treatment systems clean and treat water efficiently to minimize the use of resources while meeting environmental regulations.
Pipe shell production
The turnkey plants cover the entire production process – from raw material mixing to filling. Technical insulation consisting of a roll-up machine, curing oven, dismantler, edge trim, slitting and storage racks.
Mineral insulation materials
- Perlite, foam glass, mineral wool and calcium silicate
- Dosing of binding agents and management of process water
Synthetic insulation materials
- Reaction plants for EPS, XPS, PUR & PIR
- Heating and cooling systems & optimization of product properties
Natural insulation materials
- Processing of cellulose, wood fibers, sheep's wool, cork, hemp
- Biocides, fungicides, and flame retardants
We're here to help
Our plant solutions offer customized, efficient and reliable technologies for the production of insulation materials. With flexible, automated systems that ensure high precision and quality, we optimize your production processes, minimize downtime and increase efficiency. Whether processing raw materials, mixing or metering, our solutions are designed to meet the specific requirements of the insulation industry.
Interested in a customized solution for your production? Please feel free to contact us for further information or a non-binding consultation.
FAQ about plants in the insulation industry
Which insulation materials can be manufactured using IFA Technology systems?
The systems are suitable for a wide range of insulation materials, including mineral wool, EPS, XPS, PUR, cellulose, wood fibers, sheep's wool and many more.
How are the systems customized to specific production requirements?
We offer customized solutions that are specially tailored to your production requirements and raw materials. This includes the adaptation of dosing and mixing systems as well as the entire production line.
What are the advantages of automation in the production of insulation materials?
Automation increases operational efficiency, minimizes operator error and enables quick adaptation to changing formulations, thereby reducing production costs and increasing operational reliability.
How do you ensure that the systems are robust and low-maintenance?
The systems are made of high-quality materials and are designed for continuous operation under extreme conditions, ensuring a long service life and low maintenance costs.
Which technologies do you use to comply with environmental regulations?
The systems for process water treatment and the energy-efficient plant solutions help to minimize the consumption of resources and to comply with strict environmental regulations.