IFA Technology offers turnkey plant solutions for liquids and solids. The scope of services ranges from consulting to commissioning and service. The plants ensure customized and efficient solutions from a single source.
IFA Technology's turnkey plant construction offers individual and comprehensive plant solutions. Weighing, mixing and dosing plants process liquids and solids into end products. The entire project process includes consulting, planning, engineering, production, commissioning and after-sales service. This turnkey implementation guarantees maximum efficiency and quality for your production plant.
Consulting – Your vision is our focus
The first step is to analyze the requirements in order to understand the demands. Specialists advise on technical solutions in accordance with the current state of technology. An economical system concept is developed together with the customer.
Planning and development – from the idea to realization
On the basis of the consultation, a detailed plan is developed. We offer project management with a focus on automation and process optimization. Together, we develop resource-efficient production processes based on technical and economic considerations.
The engineering team develops customized design plans. This includes mechanical construction, process engineering design and automation solutions. Modern control systems and circuit diagrams are also part of the scope of services.
Production & manufacturing – the highest quality guaranteed
The plant modules are manufactured to the highest quality standards. The production facilities guarantee efficiency and durability. An in-house stainless steel production facility with a welding shop and a control cabinet construction shop are available. Small and medium-sized plants with a footprint of up to 50 square meters and a height of up to 6 meters are fully assembled and tested at IFA Technology.
Once completed, the plant is packed and shipped. The team takes over the professional assembly and subsequent commissioning on site to ensure a seamless start of production.
After commissioning, the service team is available for maintenance, expansions and modernizations. The plant provides optimal long-term performance and adapts to changing requirements.
Benefits of detail engineering for complete plant solutions
Programming
PLC software solutions have been shown to optimize the control system for seamless integration and efficient process control.
Steel construction and pipework
Robust designs ensure efficient material processing. They provide stability and safety for demanding production environments.
Silo and tank systems
Storage solutions for liquids and solids meet the highest standards. The tanks and silos are tailored to individual and industry-specific production requirements.
Plant assembly
Specialists are responsible for the complete assembly process, ensuring the optimal interaction of all components.
Pipeline construction for challenging production environments
Pipeline construction involves a variety of classifications and pressure levels. Pipe systems are adapted to industry-specific requirements and materials. This adaptability is crucial for ensuring efficiency and safety in industries such as food, beverage, pharmaceutical, cosmetics, and chemical production.
Pipes are classified according to the media to be transported and the hygiene and material requirements:
Class 1: Food and pharmaceutical industry Pipes for food, beverages and pharmaceutical substances meet the highest hygiene requirements. Stainless steel pipes with surface treatments guarantee a bacteria-free environment.
Class 2: Chemical and cosmetics industry Pipe systems for chemical or cosmetic substances are resistant to chemicals and temperature changes. Alloys or plastic pipes are used.
Class 3: General pipework construction Pipe systems that are subject to less stringent requirements meet the applicable safety standards, such as in the automotive or mechanical engineering industries.
Pressure levels in pipework construction
Pressure levels define the maximum pressure that pipelines can withstand. This ensures reliable function under high loads. Common pressure levels are
PN 6 (6 bar): For applications with low pressure, e.g. in the food or beverage industry.
PN 10 (10 bar): Common in many industrial applications, e.g. less aggressive chemical processes and water treatment.
PN 16 (16 bar): Medium pressure level for the chemical and pharmaceutical industries with higher loads.
PN 25 - PN 40 (25-40 bar): For high pressure ranges in pipe systems, for example in the processing of gases or in high-pressure applications in the chemical and petrochemical industries.
PN 63 and higher: For extremely high requirements in the petrochemical industry or in energy technology.
IFA Technology designs and builds piping systems that are specially tailored to your production environment and requirements. The corresponding classifications and pressure ratings ensure the efficient and reliable operation of your weighing, mixing and dosing systems. We offer durable piping and steel construction solutions that meet the highest industry standards. Our solutions are ideal for demanding sectors such as the food, beverage, pharmaceutical, cosmetics and chemical industries.
The benefits of turnkey systems from IFA Technology
All departments in-house
All competencies are united under one roof. Teams from planning, commissioning and service work together on your production system.
Process optimization
Laboratory tests, test set-ups and production simulations ensure precise and reliable process engineering that makes your production processes more efficient.
Smart IFA
Intelligent solutions in the areas of smart production, big data and integration offer innovative approaches for the digital transformation and networking of your production data.
Certified safety
Our systems comply with the latest safety standards, such as the ATEX Directive 2014/34/EU, and offer safety and reliability
Our complete solutions in plant engineering offer customized solutions for different industry requirements.
Resin synthesis systems for the production of resins and glues
We design specialized condensation plants for the production of raw resins such as melamine, urea or phenol formaldehyde resins. Industrial resins and glues are used in applications such as adhesives and coatings. Key components of our systems include raw material and product storage, dosing, reactors with condensers as well as heating and cooling systems.
Our systems are tailored to your needs. They offer an environmentally friendly solution for reusing process and wash water and reduce operating costs and water consumption.
The complete turnkey solution from IFA Technology includes full system planning and implementation. Our experts analyze your needs and offer consulting, development, production, installation and service from a single source. The on-time and on-budget implementation of our systems allows you to concentrate on your core business.
For more information or a personal consultation, please contact us. Our team of experts will be happy to develop the ideal turnkey solution for your production requirements:
We need information on materials to be processed, production volumes, plant requirements and location information. This data is crucial for precise planning.
What are the delivery limits for complete plant engineering solutions?
We supply complete systems including mechanical, electrical and process engineering components. The delivery limits depend on the project and are defined in the planning phase.
What information do we need to approve the system?
To proceed with your request, we kindly ask that you provide technical drawings, safety certificates (e.g., ATEX) and a detailed description of the intended processes. We are pleased to offer assistance in preparing the necessary approval documents.
How long does it take to realize a turnkey system?
The duration depends on the complexity of the project. The period from planning to commissioning usually extends over several months. We provide detailed scheduling and ensure that deadlines are met.
More about turnkey plants
Download our PDF brochure or contact our team of experts for individual advice.