Material Handling Solutions for Industry | IFA Technology
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Material handling and transportation for raw materials & end products

Material handling is an essential part of many industrial processes in which bulk materials, powders, granules and liquids have to be efficiently moved, stored and processed. Techniques for handling materials in various forms: tank systems, silo systems, as well as innovative handling systems for containers such as IBCs, big bags, sacks, barrels or canisters. They enable efficient, safe and automated handling that is adapted to individual production requirements.

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IFA Technology pumps and pipe system

Material handling encompasses all processes necessary for the transportation, storage, filling and emptying of materials. These processes are of crucial importance in many industries, such as the chemical, building materials, pharmaceutical, food and plastics industries. The handling of bulk materials, powders, granulates and liquids presents different challenges for technology and logistics. Customized solutions that can be operated both manually and fully automatically meet the specific needs of your production.

IFA Technology raw material silo system

Tank technology: Flexibility for liquids and chemicals

Tank systems are one of the main technologies in the field of material handling, especially for the storage and transportation of liquids. Our tank systems are suitable for a wide range of applications, from the transportation of chemicals to the storage of food. They offer flexibility in design, can be installed vertically or horizontally, and are adaptable for different volumes.

The tanks provide a safe and economical way to store and transport large quantities of liquids and are ideal for industrial applications that require high capacity and precise control.

Tank farm Pumps & conveyor systems

 

Tank systems: technical details

  • Tank shape: Vertical or horizontal tank designs, depending on space requirements and application needs.
  • Material: Tanks can be made of stainless steel, special alloys or plastics, depending on the chemical and mechanical requirements.
  • Volume: Tank sizes range from small containers of 20 liters or more for laboratory processes to large storage tanks of more than 1,000 cubic meters per tank for industrial applications.
  • Safety precautions: ATEX-compliant designs for safe operation in potentially explosive atmospheres.
  • Accessories: Integrated pump and agitator systems to support fluid movement and homogenization. Heating and cooling systems are also optionally available.
  • Automation: Integration of level sensors and automated filling systems to increase efficiency.

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IFA Technology material storage and conveying
IFA Technology silo system with large storage container

Silo systems: efficient bulk material storage

Silo systems are the ideal solution for the storage and handling of bulk materials such as powders, granules or pellets. The silos are suitable for a wide range of materials and ensure efficient emptying and filling. They are equipped with special conveying mechanisms that guarantee a constant material flow without affecting the quality of the product.

By using modern silo systems, you not only optimize the material flow, but also the efficiency of your production and minimize maintenance.

Silo plantsConveyor technology

Silo systems: technical details

  • Capacity: Silo systems are available in a range of sizes and designs. They can be designed for small production lines starting at 50 liters in volume, and going up to several 100 cubic meters for large industrial operations.
  • Conveying systems: Silos are equipped with screw conveyors, pneumatic conveying systems or vacuum systems that ensure fast and efficient material transport.
  • Safety precautions: ATEX-compliant designs for safe operation in potentially explosive atmospheres.
  • Automated discharge: With automated discharge systems for consistent material delivery and minimal operator intervention.
  • Integration of weighing systems: Silos can be equipped with integrated weighing systems to ensure exact dosing and traceability.

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IFA Technology material handling and conveying

Container handling: precise filling and emptying

Container handling systems are specially designed for handling flexible containers such as IBC containers, big bags, sacks, canisters and drums. These systems enable precise, fast and safe filling and emptying of the containers. Manual and fully automated solutions are available to meet the requirements of your production line.

IBC filling stations enable fast and precise filling of intermediate bulk containers (IBCs). The system can be equipped with pumps, agitators and weighing systems to ensure optimal filling and precise dosing.

Automated IBC emptying ensures that the containers can be emptied without any loss of material and with a minimum of labor. The system can also be adapted to special requirements, such as suction or the pumping of viscous liquids.

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The big bag filling systems are designed to efficiently and accurately fill big bags with bulk solids or liquids. They are equipped with highly developed control systems that enable automatic material supply and dosing.

Big bag emptying is supported by pneumatic or mechanical systems to maximize material flow and minimize contact with the product. This is particularly advantageous in areas that require high safety and hygiene standards.

Big bag filling systemBig bag emptying system

Barrel filling stations for the precise filling of drums with liquids or viscous materials. These systems enable clean and safe filling with minimal personnel requirements.

The drum emptying systems enable efficient and contamination-free emptying of drums. They are equipped with integrated conveyor systems that support material transport in the production line.

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Bag emptying stations enable fast, clean and efficient emptying of bagged goods. They are equipped with dust control systems and safety mechanisms to ensure a clean working environment.

Handling of sack goods

  • Centrifugal pumps
  • Diaphragm pumps
  • Eccentric screw pumps
  • Peristaltic pumps

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Pump technologies are specially adapted to the properties of the media to be pumped and offer efficient solutions for a wide range of applications.

  • Centrifugal pumps: Ideal for continuous liquid flow at constant pressure and high flow rates.
  • Diaphragm pumps: Perfect for highly viscous or aggressive substances that require gentle pumping.
  • Progressive cavity pumps: Particularly suitable for abrasive or highly viscous liquids with a high solids content.
  • Peristaltic pumps: Particularly suitable for sensitive liquids such as chemicals or pharmaceutical products, as they handle the pumped medium gently.

These systems not only offer high pumping capacity, but also precise dosing and exact control in combination with dosing and mixing systems.

  • screw conveyors
  • conveyor belts
  • elevators
  • tube chain conveyors
  • vibrating chutes

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Robust mechanical conveying systems are available for transporting bulk materials such as granules, powders or coarse-grained materials.
 

  • Screw conveyors: Used in the chemical and construction materials industries for the continuous transportation of powdery or coarse-grained materials.
  • Conveyor belts: Ideal for longer transportation distances and the even supply of solid materials.
  • Elevators: For vertical transport of bulk materials over great heights, used particularly in the agricultural and building materials industries.
  • Tube chain conveyors: Provide dust-free and enclosed transport, ideal for sensitive or toxic materials.
  • Vibratory feeders: Suitable for gentle transport of sensitive materials, such as food or pharmaceutical products.
     

These conveying systems can be customized to meet specific requirements and optimize performance.

  • vacuum conveying
  • pressure conveying

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Pneumatische Fördersysteme bieten eine saubere, flexible Lösung für den Transport von feinkörnigen Materialien und Pulvern. Dabei kommen folgende Technologien zum Einsatz:

  • Saugförderung: Hier wird das Material mittels Vakuums in die Leitung gezogen, was eine besonders schonende Behandlung empfindlicher Stoffe wie Pulver oder Lebensmittel ermöglicht.
  • Druckförderung: Diese Systeme transportieren schwerere Materialien wie Zement oder Sand über größere Entfernungen und sind ideal für anspruchsvolle Umgebungen.

Durch den geschlossenen Aufbau bieten pneumatische Fördersysteme eine staubfreie Lösung und eignen sich besonders für den Transport in hygienischen oder sensiblen Produktionsumgebungen, wie in der Pharma- oder Lebensmittelindustrie.

Our conveyor systems and material handling solutions are not only robust and efficient, but can also be fully automated.

Using programmable logic controllers (PLC), all processes are monitored and controlled in real time. This not only increases efficiency, but also allows you to detect faults at an early stage and control the material flow optimally. This automation increases productivity and reduces downtime in your production. Your advantages:

Our systems are designed to minimize manual intervention and enable full automation, improving efficiency and reducing production costs.

The material handling and conveying systems are customizable and can be designed for different types of materials and production processes.

All systems meet the highest safety standards, including the desired ATEX certifications and safety features, to ensure safe operation.

Our solutions help to reduce waste and operating costs by using raw materials and other materials efficiently.

Our systems can be integrated into existing production lines and provide a seamless extension of your infrastructure.

IFA Technology sales experts

IFA Technology offers customized solutions for material handling in all industries – from the chemical industry to food production. We guarantee innovative technology that optimizes your production processes and makes them future-proof.

Would you like to learn more about how our solutions can improve your production? Contact us for individual advice. Our team will work with you to develop solutions that are perfectly tailored to your specific requirements.

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What are the advantages of an IBC filling system?

An IBC filling system enables precise, efficient and safe filling of IBC containers, with the integration of weighing systems and pump technologies for exact material dosing.

Are the container handling systems suitable for different types of material?

Yes, our container handling systems are suitable for a wide range of materials, including powders, granules, liquids and viscous substances.

What safety features do the drum emptying stations offer?

Drum emptying stations have safety features such as extraction, material recirculation systems and protective devices to ensure clean and safe emptying.

Which conveyor system is best suited for my production?

The choice of the right conveying system depends on various factors, such as the type of material (liquid or solid), the distance to be covered and the specific requirements of your process. Mechanical conveying systems are particularly suitable for coarse-grained materials and shorter distances. Pneumatic systems, on the other hand, are ideal for fine-grained or sensitive substances and longer distances. Our experts will be happy to advise you on the best solution for your production.

What are the advantages of pneumatic conveying systems?

Pneumatic conveying systems provide a closed and hygienic solution for transporting sensitive materials such as powders or granules. They are flexible and can be easily integrated into existing plants. They also prevent dust formation, which makes them particularly environmentally friendly.

Can the systems be automated and integrated into existing productions?

Yes, our handling and conveying systems are fully automatable and can be easily integrated into existing production processes. With the help of modern PLC technology, the systems can be controlled and monitored in real time, which increases efficiency and minimizes downtime.