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MECHANICAL AND PLANT ENGINEERING FOR YOUR INDUSTRY

IFA Technology has a diversified know-how in the fields of dosing, weighing, conveying and mixing of liquids and solids. We consider your individual requirements and build customised plants and systems for almost all industries. Our experienced and committed engineers and technicians from the fields of design, programming, electrical engineering and project management enable customised solutions in mechanical and plant engineering. Plants from IFA Technology stand for reliability and flexibility and can be integrated into existing productions or designed as new plants or systems.


PLANTS FOR THE AUTOMOTIVE INDUSTRY

IFA Technology is represented with numerous reference plants and systems in the automotive industry. We have the necessary flexibility and many years of experience to meet the multitude of requirements and special features of the components fitted in automobiles. IFA Technology offers you effective solutions for various applications. Special control concepts make it possible to comply with the high quality requirements and to implement corresponding test procedures as verification.

We consider your individual requirements and build customised plants and systems for the automotive industry.

Application of plants for the automotive industry:

  • Storage, mixing and application of liquids such as adhesives, paints and varnishes
  • Dosing and mixing of powders, fibres and liquids
  • Blending of multicomponent resins

PLANTS FOR BASE MATERIALS AND CONSTRUCTION MATERIALS

In the building materials industry and building materials chemistry, the demands placed on individual process sequences are constantly increasing. Higher product qualities and product demands require an optimal interaction of the different systems within the production plant. With our special know-how in the areas of storage, conveying, dosing, weighing and mixing of liquids and solids, we can create a customer-specific solution concept for you. We consider your individual requirements and build customised plants and systems for base materials and building materials.

IFA Technology plants and systems are used by manufacturers of base and building materials as well as end users. Here we cover the entire process chain - from the delivery of raw materials to storage and processing of the final products.

Application of plants and systems for base and building materials:

  • Storage, mixing and dosing of liquids such as adhesives, resins and silicones
  • Dosing and mixing of powders, fibres and liquids, such as cement, fibre composites and wood fibres
  • Water treatment of process water
  • Silo systems and tank systems with conveying paths and mixing systems with bagging or bottling function

CHEMICAL PLANTS AND REACTION SYSTEMS

We consider your individual requirements and build customised chemical plants and reaction systems for you. Plants for processing liquid and solid chemical substances require a high degree of precision, safety and reliability. IFA Technology has an extensive portfolio of gravimetric and volumetric mixing and dosing systems. Our systems meet all country- and customer-specific requirements for explosion, emission and environmental protection as well as for material resistance and product compatibility. Furthermore, our mixing and dosing systems, especially in batch operation, offer a high degree of production reliability, which is guaranteed by minimisation of material contamination, reproducibility and detailed documentation. 

Application of chemical plants and reaction systems:

  • Storage, mixing and dosing of liquids such as acids, lyes and alcohols
  • Dosing and mixing of powders, fibres and liquids such as salts, acid granulates, melting substances and additives
  • Reaction systems with heating and cooling systems, pH measurement and viscosity control
  • Reaction systems for resin polymerisation
  • Silo systems and tank systems with conveying paths and mixing systems with bagging or bottling function
  • Special plants according to customer requirements

PLANTS FOR THE INSULATION MATERIAL INDUSTRY

In the insulation material industry IFA Technology has established itself internationally as a reliable partner in many important production and processing steps. In close cooperation with our customers, we always develop economical solutions to meet the constantly changing requirements of the market. We consider your individual requirements and build customised plants and systems for the insulation materials industry.
In the field of mineral wool insulating materials, we specialise in manufacturing binder mixing systems and process water treatment plants. In this segment in particular, the properties of insulating materials are constantly changing. Together with our customers we continuously develop new systems to meet the requirements of the market. Thanks to many years of know-how, we are always able to implement the most economical solution from the customer's point of view.

Application of plants and systems for the insulation material industry:

  • Storage, mixing and dosing of liquids such as binders, process water and resins
  • Process water treatment
  • Binder production and binder dosing
  • Reaction systems with heating and cooling systems
  • Silo systems and tank systems with conveying paths as well as mixing systems with bagging or bottling function
  • Pipe shell production plants
  • Pipe shell curing oven

PLANTS FOR THE PAINT INDUSTRY AND VARNISH INDUSTRY

IFA Technology considers your individual requirements and builds customised plants and systems for the paint industry and the varnish industry. Our plants and systems for dosing liquids and solids in the paint and varnish industry offer high dosing accuracy and perfect reproducibility. We meet the high demands of our customers through the use of high-quality materials and precise workmanship.

Application of plants and systems for the paint industry and the varnish industry:

  • Storage, mixing, dosing and application of paints and varnishes
  • Special dosing valves and dosing pumps for paints and varnishes
  • Solids dosing and mixing of pigments as well as thickening in liquids
  • Cleaning plants with explosion protection (for instance alcohols and dilutions)
  • Explosion-protected plants (designed in accordance with current ATEX directives)
  • PAWI-free design (free of paint wetting impairment substances)
  • Recipe-controlled plants with integrated database

PLANTS FOR THE ANIMAL FEED INDUSTRY

IFA Technology offers tailor-made plants and systems for the animal feed industry. Our mixing and dosing systems process both liquid and solid components, which are used for the production of animal feed, mineral feed and supplementary feed. To supplement our plant systems, we also offer adapted silo systems and tank systems as well as multifunctional filling systems and bagging or bottling systems for all types of containers.

Our animal feed plants and systems are made of high-quality stainless steel and use food-grade materials and FDA-approved (Food and Drug Administration) components. Our focus is on hygiene and the diligence of the respective plant processes. The latest plant technologies guarantee the required degree of accuracy, economy and process reliability.

Application of animal feed plants and systems:

  • Storage, mixing and dosing of liquids
  • Solid dosing and mixing of animal feed
  • Silo systems for conveying, mixing and bagging or bottling base materials

PLANTS FOR THE WOOD-BASED PANELS INDUSTRY

IFA Technology GmbH has been working for the wood-based materials and panels industry for more than 35 years. Our liquid dosing and solids dosing systems offer various applications for optimising your processes. IFA Technology has made a name for itself in the wood-based materials industry and is known worldwide.

Application of plants and systems for the wood-based materials industry:

  • Storage, mixing and dosing of liquids such as impregnating resins, adhesives, glues, flame retardants and biocides
  • Reactor systems for the production of glues and phenolic resins, urea resins or melamine resins
  • Preparation stations with solids dosing for the production of glues and hardeners
  • Chip gluing systems for board production (for instance for MDF boards or OSB boards)
  • Raw material storage and finished product storage (including tank farm, steel and pipeline construction and control)
  • Pellet filling stations for the sale of bulk goods

PLANTS FOR THE HOME CARE INDUSTRY

IFA Technology considers your individual requirements and builds customised plants and systems for the home care industry. Dosing and mixing systems in the home care industry are characterised by high plant safety and flexible handling. Our main focus is on the processing of a large number of different raw components and on hygienic cleaning after a recipe change. We supply systems for the home care industry from semi-automated to fully automated production lines. Based on your wishes and requirements, we develop customised solutions that meet the highest quality standards.

Application of plants and systems for the home care industry:

  • Storage, mixing and dosing of liquids
  • Dosing and mixing of powders and liquids
  • Mixing of solvents
  • CIP/SIP/DIP cleaning of complete dosing systems
  • Temperature control of entire production plants
  • Tank systems with conveying paths and mixing systems with bagging or bottling function
  • Data acquisition and provision of all process and environmental parameters

PLANTS FOR THE PLASTICS INDUSTRY

In the plastics industry, the mixing and dosing of liquids and solids finds further areas of application. IFA Technology develops customised special plants for the plastics industry. Particularly in the plastics industry, you benefit from our special know-how in temperature control of complete production plants.

Application of plants and systems for the plastics industry:

  • Storage, mixing and dosing of liquids such as liquid plastics with high working temperatures (polyamides such as Caprolactam and Laurolactam), binders and additives
  • Dosing and mixing of granulates and liquids
  • Smelting plants
  • Temperature control systems (including containers, tanks and pipelines)
  • Reaction plants with heating and cooling
  • Silo systems and tank systems with conveying paths and mixing systems with pipeline construction

CONVEYING SYSTEMS, STORAGE SYSTEMS AND HANDLING SYSTEMS

IFA Technology offers the complete range of conveying systems, storage systems and handling systems in mechanical engineering. Our plants and systems can be integrated into your own conveyor line or designed as completely automated systems. External plant components can also be integrated into our superordinate control system. Our plants and systems are mainly used for bagging or bottling or batch loading systems.

Application of conveying, storage and handling systems:

  • Dosing and application of liquids in the plant process
  • Dosing and mixing of powders, fibres and liquids
  • Bagging and bottling systems integrated into a production line
  • Silo systems and tank systems with conveying paths and mixing systems
  • Pipe shell plants

PLANTS AND SYSTEMS FOR THE FOOD INDUSTRY AND THE LUXURY FOOD INDUSTRY

IFA Technology supplies customised plants and systems for the food and luxury food industry up to complete turnkey solutions. Reproducibility and accuracy are the hallmarks of our plants and systems in the food industry and the luxury food industry. Another focus is on hygiene and diligence: Plants from IFA Technology are made of high quality stainless steel and use food grade materials and FDA approved (Food and Drug Administration) components. The plant components and their functions are adapted to the necessary requirements of the end customers and fulfil the requirements of the specific certifications. 

Application of plants and systems for the food and luxury food industry:

  • Storage, mixing and dosing of liquids such as beverages
  • Solids dosing and mixing of foods such as sugar, flour, herbs
  • Conveying, mixing and filling of the base materials using silo systems or tank systems

PLANTS AND SYSTEMS FOR THE PAPER INDUSTRY

Since the foundation of IFA Technology GmbH, we have been active in the paper industry. Our systems for liquid dosing and solids dosing systems are used in paper production or water treatment and enable you to optimise your processes. With our dosing systems for paper finishing we offer a wide repertoire for the production of paints and impregnating resins.

Application of plants and systems for the paper industry:

  • Storage, mixing and dosing of liquids such as impregnating resins, adhesives and release agents
  • Solids dosing with the aid of preparation stations
  • Dosing systems for printing inks
  • Tank farms with pipeline construction

PLANTS AND SYSTEMS FOR THE PERSONAL CARE INDUSTRY

Dosing and mixing systems in the personal care industry are characterised by high plant safety and flexible handling. With IFA systems for the personal care industry, the main focus is on the processing of a large number of different raw components and hygienic cleaning after a recipe change. Mixing and dosing systems supplied by us range from semi-automated to fully automated production lines. IFA Technology considers your individual requirements and builds customised plants and systems for the personal care industry. 

Application of plants and systems for the personal care industry:

  • Storage, mixing and dosing of liquids
  • Dosing and mixing of powders and liquids
  • CIP cleaning of complete dosing systems
  • Temperature control of entire production plants
  • Tank systems with conveying paths and mixing systems with bagging or bottling function

PLANTS FOR THE PHARMACEUTICAL INDUSTRY

IFA Technology considers your individual requirements and builds customised plants and systems for the pharmaceutical industry. Pharmaceutical plants and systems from IFA Technology meet the following requirements as standard:

  • Conformity with the regulations of the US Food and Drug Administration (FDA-compliant)
  • Steel construction made of the material 1.4301 (304)
  • Components in contact with the product, such as containers made of the material 1.4404 (316L) or 1.4435 (316L defined delta ferrite content)
  • Tanks and pipes cooled, heated and/or insulated ("chloride-free")
  • Pipe dimensions according to DIN 11866
  • Aseptic pipe connections as clamp connections according to DIN 32676
  • Easy assembly and disassembly
  • Ease of maintenance

Our pharmaceutical plants and systems are also available in the following versions:

  • Designed as Ex system (electrical system in hazardous areas)
  • Designed with CIP/SIP cleaning (on-site cleaning and sterilisation)
  • Cleanroom design

Application of pharmaceutical plants and systems:

  • Storage, mixing and dosing of liquids such as acids, lyes and alcohols
  • Dosing and mixing of powders, fibres and liquids such as salts, granulates, melting substances and additives
  • Reaction plants with heating and cooling
  • Silo systems and tank systems with conveying paths and mixing systems with bagging or bottling function

PLANTS FOR THE TEXTILE INDUSTRY

In the textile industry, our know-how in weighing, conveying, mixing and dosing liquids and solids finds further areas of application. Areas of application include the provision of impregnates or other refinements of fibres or surfaces. IFA Technology considers your individual requirements and builds customised plants and systems for the textile industry. We supply all types of plants and systems - from standard systems to customer-specific special plants. Our innovative plants and systems for the textile industry support new developments and treatment options for fibres.

Application of plants for the textile industry:

  • Storage, mixing and dosing of liquids, for instance impregnations and additives
  • Dosing and mixing of powders, fibres and liquids for impregnation

ENVIRONMENTAL ENGINEERING PLANTS

As special plant constructors, we develop state-of-the-art environmental engineering plants. At the same time, we consider your individual requirements and build customised environmental engineering plants without losing sight of the economic aspects. We are also happy to support you with prototype plants or new technologies.

Industrial processes are subject to increasingly stringent regulations and legal requirements. IFA Technology offers expert support in the field of environmental regulations, both in conceptual and constructive planning and in the manufacture of your plant components and plants.

Application of environmental engineering plants:

  • Mixing and dosing of liquids (biocide dosing)
  • Water treatment and waste water treatment
  • Filtration technology
  • Dosing systems for flocculants
  • Hazardous goods storage (designed in accordance with German Water Resources Act WHG)
  • Exhaust air cleaning plants