Powder Wetting Plants for Precise Mixing Processes

Powder wetting systems are indispensable machines for industrial mixing processes in which powdery substances have to be incorporated into liquids. The powder wetting process ensures an even and lump-free distribution of powders and granulates. In process engineering, this refers to the complete displacement of air between the powder particles by a liquid. Powder processing systems are of crucial importance in numerous sectors, such as the food, building materials and pharmaceutical industries.

Equipped with advanced technology, powder wetting systems prevent the formation of dust and ensure that the powder is reliably and efficiently dispersed in liquids. They ensure an exact and homogeneous mixture of powders and granules, significantly improving both the efficiency of production processes and the quality of the end products. This leads to higher product quality, less waste and an overall optimized production output.

IFA Technology automatic powder wetting system

Efficient solution for precise mixing processes

Industrial powder wetting systems are specialized systems that integrate powdered materials into liquids without creating lumps or unwanted agglomeration. This is achieved by using a rotor-stator principle that creates a vacuum to draw in the powder or granulate and integrate it directly into the liquid flow. This achieves fast, residue-free and dust-free mixing. Powder wetting systems are used in many industrial sectors where precise mixing of solid and liquid materials is required.

Benefits of automated powder wetting

In traditional processes, the dust often leads to contamination of the container, which makes additional extraction measures necessary. This not only leads to a loss of valuable raw materials, but also to increased cleaning effort.

In contrast to conventional preparation stations, where the powder is dosed onto the surface of the liquid and dust is created in the process, the powder wetting system avoids this unwanted dust formation.

Dust-free introduction of solids

An important feature of the powder wetting system is its ability to integrate powder into the liquid flow completely dust-free. The system sucks the solids directly and inline into the liquid flow, which both reduces the environmental impact and significantly increases occupational safety.

Homogeneous mixing

The powder wetting system ensures an even distribution of the powder in the liquid, resulting in a perfect mixture without lumps. This is particularly important in the pharmaceutical and food industries, where the accuracy of the mixture is crucial.

Fast and product-friendly mixing

The mixing system is designed to enable fast and gentle mixing. This reduces the process time and minimizes mechanical stress on sensitive materials.

High dispersion performance

Powder wetting systems are characterized by their high dispersing performance. Even materials that are difficult to process, such as fine powders or viscous liquids, can be processed without any problems.

Low air intake and no caking

Thanks to the efficient design of the powder wetting system, very little air is taken into the mixing process. This prevents the formation of air pockets and ensures that no caking forms on the mixing container, which in turn simplifies cleaning.

ATEX-compliant design

IFA Technology takes the highest safety standards into account and all powder wetting systems comply with the ATEX directives for the safe handling of explosive substances. This makes them ideal for use in hazardous working environments.

Applications for powder wetting systems

Powder wetting systems are used in a variety of industries that rely on precise mixing processes. These include color pigment pastes with titanium dioxide, which are used in the paint industry, as well as glue substitutes based on lignin, which are used in the paper industry. In the building materials industry, paint coatings are produced with mineral powders, which are required for high-quality surface treatments.

IFA systems are also used in the food industry, for example in the thickening of liquids with xanthan gum to ensure a uniform consistency. Finally, resins are also processed for the semiconductor industry , where maximum precision and quality are required.

Food industry

Powder wetting systems are used in the manufacture of products containing thickening agents such as xanthan gum, as these substances are generally difficult to stir into liquids. The system ensures that such powdered ingredients are evenly integrated into the liquid without forming lumps. This also applies to the processing of spice mixtures or dough ingredients, where a homogeneous mixture is crucial to ensure consistent quality and consistency of the end product.

Pharmaceutical industry

In pharmaceutical production, in the manufacture of tablets, gels or syrups, uniform distribution of the powder substances in liquids is of the utmost importance. Precise and homogeneous mixing ensures the consistent quality and dosing accuracy of the end products, which are crucial for the safety and efficacy of medicines.

Construction materials industry

In the construction materials industry, powder components such as colorants, fillers or additives must be efficiently and evenly dispersed in liquids in order to produce high-quality adhesives or building materials. Powder wetting systems ensure uniform distribution and prevent the formation of lumps, which is essential for the processability and durability of the end products.

Chemical industry

In chemical production, powder wetting systems are of great importance for mixing various powdered chemicals with liquids. This is necessary to control specific chemical reactions or to produce complex end products. Precise and uniform mixing optimizes the production process and ensures a consistent, high-quality end product.

Versions of powder wetting systems

Powder wetting systems offer a variety of design options tailored to the specific needs of your production processes. These include, among others:

Batch mode

In this variant, powders and liquids are mixed in batches in a closed system, whereby the powder wetting system is usually integrated in a bypass. This method is particularly suitable for products that are produced in exact quantities or require a particularly precise mixture.

Inline mixing

With inline mixing, powders and liquids are mixed continuously, which enables particularly high efficiency and consistent quality in the production of large quantities.

Automated submission of substances

The powder wetting system can be equipped with automated systems that handle both the powder and liquid feed, further optimizing the production process.

Cleaning systems

The powder wetting systems are usually equipped with efficient cleaning systems that ensure quick and hygienic cleaning between production runs.

Consultation and contact

For more detailed information or individual advice on our automated powder wetting systems, please do not hesitate to contact us at any time. Let us work together to find the ideal solution for your requirements.

With IFA Technology, you benefit from customized solutions that make your production processes more efficient, safer and more environmentally friendly.

Frequently asked questions

Which substances can be processed in powder wetting systems?

Powder wetting systems can process a wide range of materials, including food powders, pharmaceutical ingredients, building material raw materials and chemical substances. The systems are designed so that even difficult or sticky powders can be easily incorporated.

What is the difference between batch operation and inline mixing?

In batch mode, the powder is mixed with the liquid in a closed system, whereas in inline mixing, the substances are mixed continuously and without interruption. Batch operation is suitable for smaller quantities and specific applications, while inline mixing is optimized for continuous production in larger quantities.

What safety precautions are possible with powder wetting systems?

Powder wetting systems are equipped with various safety functions to ensure the safe handling of hazardous substances. They comply with ATEX and IECEx directives and can be equipped with additional safety features such as monitoring systems and emergency shutdowns.

How is the quality of the mixing process ensured?

The powder wetting systems offer precise control of the mixing process and enable constant monitoring of processing parameters such as mixing speed, pressure and temperature. This ensures consistent product quality and avoids deviations.

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